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December 2003
9-8 Using the Ultrasonic Thickness Gage
Calibrating the Thickness Gage
The ultrasonic thickness gage is factory calibrated; therefore, you
only need to perform calibration if you receive new transducers
or have a reason to doubt the accuracy of the readings.
To calibrate you will need:
• a test block, which is shipped with the thickness transducer (or
test block of known sound speed and length)
• ultrasonic couplant
To calibrate the thickness gage, you must enter the Calibration
Menu and then enter the appropriate data.
Entering the Calibration Menu
1. Press the [CAL] key to enter the Calibration Menu.
2. Press [F3] to select “WALL.”
3. Press the [CAL] key.
Enter Calibration Data
1. Use the numeric keys to enter either one of the test block
lengths, then press [ENT]. If you are using a GE Panametrics
supplied test block, the length is printed on the block.
2. Use the numeric keys to enter the other test block length, then
press [ENT]. If you are using a GE Panametrics supplied test
block, the length is printed on the block.
Note: To perform a one point calibration, enter the same
number for both lengths.
- TransPort™ 1
- PT868 Portable 1
- Flowmeter 1
- TransPort™ PT868 Portable 2
- Liquid Flowmeter 2
- Warranty 3
- Return Policy 4
- Table of Contents 5
- Table of Contents (cont.) 6
- Chapter 1 8
- Features and Capabilities 8
- 1-2 Features and Capabilities 9
- System Description 10
- Electronics Package 11
- Theory of Operation 12
- Chapter 2 13
- Initial Setup 13
- Power Connections 14
- Transducer Connections 14
- (available for 15
- Charging the Batteries 16
- Checking Battery Status 16
- Replacing the Batteries 17
- Caution! 18
- Initial Setup 2-7 19
- Powering On and Off (cont.) 20
- Using the Screen and Keypad 21
- Screen (cont.) 22
- Initial Setup 2-11 23
- Keypad (cont.) 24
- Initial Setup 2-13 25
- Using the Backlight 26
- Chapter 3 27
- Programming Site Data 27
- Menu Name 28
- Selection 28
- Menu Options 28
- Programming Site Data 3-3 29
- Entering the ACTIV Mode 30
- 3-6 Programming Site Data 32
- Programming Site Data 3-7 33
- 3-8 Programming Site Data 34
- • Press [F4] for Tons - Tons 35
- 3-10 Programming Site Data 36
- Programming Site Data 3-11 37
- Entering Pipe Parameters 38
- 3-14 Programming Site Data 40
- Programming Site Data 3-15 41
- 3-16 Programming Site Data 42
- Programming Site Data 3-17 43
- 3-18 Programming Site Data 44
- Programming Site Data 3-19 45
- • [F2] to enable it 46
- Programming Site Data 3-21 47
- 3-22 Programming Site Data 48
- Programming Site Data 3-23 49
- 3-24 Programming Site Data 50
- Programming Site Data 3-25 51
- 3-26 Programming Site Data 52
- Selecting Error Handling 54
- Setting Input Parameters 54
- Programming Site Data 3-29 55
- Setting Up Analog Outputs 56
- Programming Site Data 3-31 57
- Saving Site Data 58
- Saving Site Data (cont.) 59
- Recalling Files 60
- • Baud Rate: 9600 61
- • Word Length: 8 bits 61
- • Parity: None 61
- Windows 3.X Systems 62
- • Data Bits: 8 63
- • Stop Bits: 1 63
- • Flow Control: Xon/Xoff 63
- Windows 9X/NT Systems (cont.) 64
- Entering Setup Parameters 65
- Entering Signal Limits 66
- Programming Site Data 3-41 67
- 3-42 Programming Site Data 68
- Programming Site Data 3-43 69
- 3-44 Programming Site Data 70
- Programming Site Data 3-45 71
- • Volumetric 72
- • Totals 72
- • Energy 72
- Chapter 4 73
- Displaying Data 73
- Graph Format 76
- Displaying Data 4-5 77
- Using the Graph Format 78
- Displaying Data 4-7 79
- Log Format 80
- Using the Numeric Log Format 81
- 4-10 Displaying Data 82
- Using the Graph Log Format 83
- 4-12 Displaying Data 84
- Displaying the Signal 85
- 4-14 Displaying Data 86
- Displaying Data 4-15 87
- Chapter 6 88
- Logging Data 88
- • How to enter the Log Menu 89
- • How to stop logging 89
- Entering the Log Menu 90
- • Press [F1] to answer no, or 92
- • Press [F2] to answer yes 92
- 6-6 Logging Data 93
- • To enter a new end time: 94
- 6-8 Logging Data 95
- Logging Data 6-9 96
- To Stop Logging 98
- 6-12 Logging Data 99
- Chapter 7 100
- Clearing Data 100
- December 2003 101
- 7-2 Clearing Data 101
- • [F2] to clear the log 102
- Clearing Logs 102
- Chapter 8 103
- Calibrating Analog Outputs 103
- Analog Outputs 104
- • Press [F1] for Output 1 or 104
- • Press [F2] for Output 2 104
- Analog Outputs (cont.) 105
- Analog Inputs 107
- Low and High Calibration 108
- Chapter 9 110
- Transducer 111
- Measuring Pipe Thickness 112
- Making Measurements (cont.) 113
- Measuring the Sound Speed 114
- • ultrasonic couplant 117
- Gage (cont.) 120
- • Press [F1] for Low Gain or 121
- • Press [F2] for High Gain 121
- Signal Inversion 122
- Chapter 10 123
- Error Code Messages 124
- • Press the [EXIT] key 127
- Flowcell Problems 130
- Fluid Problems (cont.) 131
- Pipe Problems 132
- Pipe Problems (cont.) 133
- Transducer Problems 134
- Clamp-on Transducer Problems 136
- Chapter 11 139
- Specifications 139
- 11-2 Specifications 140
- Electrical 141
- 11-4 Specifications 142
- Specifications 11-5 143
- Pipe Size and Material 145
- Available Options 146
- Appendix A 147
- Parameters 147
- Appendix B 164
- • the wall thickness (WT) 165
- • the mounting angle (MA) 165
- • wall thickness of 3/8 in 166
- • 45 degree mounting angle 166
- Appendix C 167
- Serial Connections 167
- Appendix D 169
- Menu Maps 169
- Figure D-1: PROGRAM Menu 170
- Menu Maps D-3 171
- D-4 Menu Maps 172
- PROG PIPE 173
- D-6 Menu Maps 174
- PROG I/O 175
- IN1 175
- D-8 Menu Maps 176
- D-10 Menu Maps 178
- SAVE Name 179
- PROG RECLL 180
- Menu Maps D-13 181
- D-14 Menu Maps 182
- Figure D-2: PRiNT Menu 183
- D-16 Menu Maps 184
- Menu Maps D-17 185
- PRNT PROG 186
- Menu Maps D-19 187
- PRNT PRNTR 188
- Printer Type 188
- measurements 188
- Figure D-3: LOG Menu 189
- Figure D-4: DISPlay Menu 190
- TOTAL SITE 191
- Figure D-6: CALibration Menu 192
- Menu Maps D-25 193
- Appendix E 194
- Temperature Transmitter 194
- Installation 194
- Mounting the RTD to the Pipe 196
- Making Electrical Connections 197
- Figure E-1 198
- Appendix F 200
- Ultrasonic Thickness Gage 200
- Accuracy 201
- Accuracy (cont.) 202
- Appendix G 205
- Screen and Error Messages 205
- G-2 Screen and Error Messages 206
- Screen and Error Messages G-3 207
- G-4 Screen and Error Messages 208
- Screen and Error Messages G-5 209
- G-6 Screen and Error Messages 210
- Appendix H 211
- Appendix I 227
- Couplant 227
- Material Safety Data Sheet 228
- Section 5 — Reactivity Data 229
- Section 6 — Health Hazard and 230
- First Aid Data 230
- Information 230
- Section 8 — Control Measures 231
- Index (cont.) 233
- DECLARATION OF 242
- CONFORMITY 242
- DECLARATION DE 243
- CONFORMITE 243
- KONFORMITÄTS 244
- ERKLÄRUNG 244
- WORLDWIDE 245
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